Juice Filler Machine :-
Intelligent Machine PLC control with Color touch Screen 7.5/12.5 Inch for Data logging.
Introducing 2 new types of re-circulation valves, one through the valve bottom close design and the other through the tank. Both are
Extremely hygienic designs. This filler can fill any pulp products at temperature from 70 to 95
Degrees centigrade. All Machine moving parts Like Rinser Bracket/Lift cylinder handling, are Water Lubricated.
UP / DOWN State of the art easily open able guards with all inter locking safeties.
Interactive intelligence by means of a huge TFT Color touch screen with all necessary alerts via real time clock & Trouble shooting
Bottles are handled by means of neck with extremely accurate transfer system, with no scuffing even at high speeds.
State of the art latest design cap elevator cum orient or system,eliminating blowers, eliminating cap contamination.
Inside of bottles are rinsed by spraying water or air or both. Empty bottles are
Transferred into the rotary rinsing section by an inlet neck guide. The bottles are
Held from their neck and inverted by a guide rod along their axis. After being
Sprayed internally, the bottles continue to move inverted for a while to drain the
Rinse water, after which they are turned back to the upright position. The nozzles
Have”No Bottle - No Spray System” which is activated only by the presence of
Bottles, sensed at the in feed spider. The option of attachment of an independent
rinse machine is possible, to build a Mono Bloc Machine of Rinser filler
crowner/capper for Glass bottles.
The filling operation is by gravity. RECIRCULATING VALVE (mechanical valve) which features 10-15 % juice recirculation from each valve for
maintaining the filling bowl juice temperature up to the tip of the filling valve constant, hence maintaining product safety without any manual
intervention. This valve has a bottom close design and has a zero drip feature after the filling operation, it has CIP features & fills at a very high
speed due to its excellent design. The other option of the valve is a top close straight valve with recirculating
from the filler bowl by means of a pump this is also an efficient cost saving design. An option of Flow meter along with a pneumatic actuator valve
(electronic filling valve) for extremely accurate fill can in now available.
Different capping heads can be installed on the mono block machine to apply plastic screw caps,
aluminum caps and metal crown corks. Two types of caps can be applied on the same machine
In order to have capability to apply different closures.
Step 1: Closed filling head. Minimal product recirculation to keep filling head temperature
Step 2: Filling head during filling. No product recirculation. Air flowing from bottle is exhausted through product recirculation line.
Step 3: Filling level has been reached. Product recirculation is performed until the end of the filling carrousel (usually a short time) of product recirculation.